What is a Thermal Conductive Insulator?

What is a Thermal Conductive Insulator?

A thermal conductive insulator is an advanced composite material engineered from silicone rubber and glass fiber, designed to optimize heat dissipation while maintaining electrical insulation. This dual-function solution is critical for industries requiring precise thermal management in high-voltage environments, such as power electronics, automotive systems, and LED manufacturing.

Key Features & Technical Advantages

  1. Superior Thermal Conductivity

    • Thermal Conductivity Range: 0.8–1.6W/mK

    • Reduces thermal resistance by 30–50% compared to traditional materials.

    • Enhances heat transfer efficiency between components and heat sinks.

  2. High Electrical Insulation & Safety

    • Dielectric Strength: >5kV/mm (prevents short circuits from metal part piercing).

    • UL94 V-0 Flame Retardant Certification & RoHS Compliance.

  3. Industrial-Grade Durability

    • Smooth surface with low installation pressure for seamless integration.

    • Resists deformation under prolonged high-temperature operation.

  4. Customization Flexibility

    • Colors: Pink, Gray, Yellow (corporate branding options).

    • Shapes: Precision die-cut sheets tailored to your CAD designs.

What is a Thermal Conductive Insulator?

Industry Applications 

Fehonda thermal conductive insulators are trusted by OEMs and industrial manufacturers for:

  • Power Electronics: MOSFETs, IGBT modules, inverters.

  • Telecom Infrastructure: 5G base stations, server cooling.

  • Consumer Electronics: Smartphone batteries, laptop chipsets.

  • LED Lighting: High-power LED heat dissipation.

  • Automotive: EV battery packs, onboard chargers.

What is a Thermal Conductive Insulator?

Why Choose Fehonda?

  • 18+ Years of Expertise: Specialized in thermal management for harsh environments.

  • Fast Prototyping: 3–5 days sample delivery with DFM support.

  • Bulk Order Capacity: Stable supply chain for 1000,000+ unit/month production.

  • Certifications: ISO 9001, UL, RoHS, REACH.

Technical Specifications Table

What is a Thermal Conductive Insulator?

FAQs for Industrial Buyers

Q: Can this material withstand high-vibration environments?
A: Yes, the glass fiber reinforcement ensures mechanical stability in automotive/industrial applications.

Q: Do you provide material test reports (MTRs)?
A: Full documentation including thermal resistance curves and safety certifications available upon request.

Q: Minimum order quantity (MOQ) for custom shapes?
A: MOQ starts at 100 units with competitive bulk pricing.

Tell Us About Your Application Requirements

FEHONDA team will be pleased to help you select the right new material to optimize your application. Please fill in the necessary information in the form below and one of our representatives will get back to you as soon as possible.
Customer Service

FEHONDA's new materials are used in a variety of applications around the world, providing effective solutions for thermal conductivity, shielding and more for products. Our sales and engineering support teams are ready to help you with any questions you may have, including quotations, product application support and product customization. Please submit your request via our custom service form to ensure a faster response.

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